- Identify type of defect
- Defect co-relation to product design / tool design / production process with WHY-WHY analysis
- Solutions to eliminate the defect phenomena
- Implementation, analyse and monitor results
Specific problem solving in design and process
- Limitation of product design / tool design to run the die and achieve the required quality norms e,g, porosity levels, partial squeeze, vacuum, multiple complex core design
- Limitation of production process e.g. die thermal balancing to achieve the required quality norms
Productivity enhancement
- Production cycle time optimisation
- Process optimisation-> thermal balancing, optimum process, DOE on process parameters for enhanced product quality
- Yield Improvement
- Optimise / automate post production processes e.g. Fettling, trimming
- Global benchmarking on best practices
VA-VE for Material change, Process change, Weight reduction
- Change of material from Plastic / Cast Iron / Fabrication to Aluminium
- Change of production process from GDC/LPDC to HPDC
- Part weight reduction to enhance suitability to production process and achieve required product quality
